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Expansion Joints - Engineering Guide

(ESA Publication No. 011/01, published 2001 January)

This document has been prepared for use by designers, engineering contractors, end users and original equipment manufacturers. It is focused on solutions to the typical challenges faced by engineers responsible for ducting and equipment connections involving expansion joints. The document aims to provide the reader with:

bullet1.gif (109 bytes)    a better understanding of fabric expansion joints
bullet1.gif (109 bytes)    a means of evaluating the various options available
bullet1.gif (109 bytes)    a series of guidelines for the safe usage of expansion joint components

…. in order to ensure maximum safety and performance of the joint under service conditions.

This guide describes in detail the applications and capabilities of fabric expansion joints, provides information on standard expansion joints and outlines the basic engineering concepts involved. The document provides information on materials used, plus other sections arranged to help in the design and specification of fabric expansion joints. Importantly, the guide provides the basis for maximising communication between user and manufacturer, in order that both may work together productively to solve challenges through the selection and use of the most appropriate technology for the application.

Overall definition
The generic description ‘Expansion Joint’ covers a wide variety of products used to absorb movement in ducts and pipelines. There are many applications for these products, and there is some overlap between the various types of expansion joint which can be used for a specific purpose.

These guidelines describe the design and application of fabric expansion joints, manufactured from single or multiple layers of fabric and elastomers, which are used in ducts, or as seals for containing gaseous media. The term covers a wider range of products and materials than just “fabrics”. However, it is useful as a generic title for expansion joints which are non-metallic, and used in ducts at low pressures. Fabric expansion joints are used primarily to contain gaseous fluids.

Contents
1. Introduction
            Overall definition
            Fabric expansion joints
            Focus of this document
            Background to environmental legislation

2. Definition of the products and technology
            Industry applications
            Expansion joint technology

3. Expansion joint construction and configuration
            Construction
            Major configurations

4. Expansion joint components
            Major components
            Other key components

5. Design and selection criteria
            Ambient conditions
            Bolting guidelines for bolted expansion joints
            Dust loading and velocity
            Finite element analysis
            Leakage
            Moisture content, condensation and washing
            Noise
            Pressure
            Temperature
            Tolerances

6. Materials
            Testing of materials

7. Health and safety

8. Transportation, storage, handling for installation and afterwards

9. Quality assurance
            Identification and control of materials
            Drawing and document control
            Manufacturing processes control
            Testing, inspection and documentation
            Final inspection and preparation for delivery

10. Warranties and liabilities

11. Flue-gas and nekal tightness
            Flue-gas tight fabric expansion joints
            Nekal-tight fabric expansion joints

12. Glossary of terms

13. Conversion factors
            SI units
            Multiples of SI units
            Units of common usage in expansion joint terminology
            Conversion factors (SI units)

14. References

Cost per copy (inclusive of postage) :  € 25   eurotwist.gif (5830 bytes)
or equivalent local currency :           

£ Sterling 17
SFr 40
US $ 29

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